Process Manufacturing

As the name denotes, process manufacturing is the processing and mixing of raw materials and ingredients to generate final products. These days, process manufacturers are using intelligence and skill to thrive in an advancing universe of customer trends and monetary needs.

But the ERP solution for process manufacturers has to trace elements. This means you must keep track of weights, masses, volumes, sizes, magnitudes, and expiry dates too. The completed products as well as packaging need to be handled by inventories. An ERP software will join all sides of a procedure like product planning, scheduling, development, marketing, and much more.

Realsoft ERP is a flexible software solution that lets process manufacturers boost the proficiency of supply chain and escalate clarity as well as durability of data. The software is a totally packaged solution intended to deliver multi-level product traceability from primary raw material purchases up to final delivery.

From gaining and quality control to recipe controlling and optimization, then to order scheduling; whole processes are essential modules of the process manufacturing. Realsoft ERP for process manufacturing contains all such activities faultlessly and has many more to give than a typical ERP system. You will experience the business software applications we deliver will be the precise mix to assist you to handle any challenges.

Manufacturing Highlights

Dynamic production process modeling
Management of byproducts, co-products and recycling materials
Consolidating demand through Master Scheduling from various sources like sales order, production plan, new projects, etc.
Centralized supply planning integrated with Distribution Requirement Planning (DRP)
Master Production Scheduling (MPS) and RCCP to finalize the independent items requirements
Process parameter management
Reservation system provided for hard and soft allocation
Forward and backward scheduling
Process order rescheduling, reprocess order generation based on shop floor reporting and new order
Action and exception messages in Material Requirements Planning (MRP) to optimize the material plan
Back flushing of raw materials based on shop floor reporting
Control point reporting for continuous production
Labor & process parameter reporting
Activity elements to capture overhead cost
Multiple lot issues & receipts
Maintenance of process parameters for routing

Key Process

Tools requirement planning can be mapped to BOM
Infinite and finite capacity
SOP to balance demand & supply
Resource planning to check whether resources are available to meet the SOP
Master scheduling consolidates the demand from sales orders, production plan, replenishment order, service order for certain time period
Rough cut capacity planning to identify critical resources
MRP to explode the BOM, net quantity finalization, lead time calculation
Detailed amount of labor and machine resources defined in CRP
Production order can be generated without any planning (manual)
Sub contracting can be carried out to resolve capacity constraints in-house
ECR & ECO to keep track of engineering changes


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