Discrete Manufacturing

RealSoft is a full-featured ERP software solution for discrete manufacturers that handles scheduling, development, and manufacturing needs, etc. Our solutions aid you remain top of your business by managing superiority and competence. The ERP software for discrete manufacturers will record every part for engine assembly, formulate a necessary material plan, production schedules, and make smarter decisions to satisfy client demand professionally.

 Accurate planning is essential for all stagesof manufacturing. It could be the creation of a list of raw materials, tools,components, measurements, and bill of materials related to it. Every sectionand task should be evaluated, tracked, and final reports have to be made. Areport generation tracks the process plan for each product.

Serial numbersare associated with every product. There may be batch numbers too. If theproducts meet the desired quality and are certified, RealSoft will notify the certificationauthority and compliance reports will be produced. The software expandsfunctioning efficiency, increasing global demand, and dipping lead time as wellas operational overheads.

The burden of both machines and employees has to be diminished as well. Because we need a smooth working of them to attain our objectives. The software functionality brings a whole solution for discrete manufacturers across diverse trades and gives the proper balance of manufacturing principles, time-phased requirements, and on-time delivery.

Manufacturing Software Highlights

Dynamic BOM and routing definition withBOM tree structure
Confirming production plan through Sales andOperation Planning (SOP) and resource planning at item group level
Consolidating demand through master scheduling from various sources like sales order, production plan, new projects, etc
Centralized supply planning integrated withDistribution Requirement Planning (DRP)
Master Production Scheduling (MPS) & RCCPto finalize the independent items requirements
Forward and backward scheduling
Finite and infinite capacity planning
Action and exception messages in MaterialRequirements Planning (MRP) for optimized material plan
Provision of online item availability
Production order rescheduling, rework order and direct order generation based on shop floor reporting and urgent / new order
Effective WIP management
Control point reporting for repetitivemanufacturing
Engineering change management & project management
Flexible and configurable functional workflow
Order rescheduling and labor reporting

Key Process

Tools requirement planning can be mapped to BOM
Infinite and finite capacity
SOP to balance demand & supply
Resource planning to check whether resources are available to meet the SOP
Rough cut capacity planning to identify critical resources
MRP to explode the BOM, net quantityfinalization, lead time calculation
Detailed amount of labor and machineresources defined in CRP
Production order can be generatedwithout any planning (manual)
Sub contracting can be carried out toresolve capacity constraints in-house
ECR & ECO to keep track of engineering changes
Master scheduling consolidates the demand from sales orders, production plan, replenishment order, service order for certain time period

Chat On WhatsApp With Us
Call Us Now!